Within a factory, warehouse, and a mining premises, the transportation of materials within the premises is accomplished through a conveyor belt. The fact that the belt should be fastened is highly essential. It does make a difference in the quantity of the material that will be transported, and it does make a difference in the pace of the work being done. In case of low speed, the process is slow. When it happens to be too speedy, then it can turn out to be dangerous or even hazardous.
This article shall explain how to calculate the speed of the conveyor belt. We will also give you examples, formulae, and recommendations to help you make the right choice of speed.
What Is The Speed of The Conveyor Belt?
The speed of a conveyor belt establishes a quantity of the speed of the belt that transfers across the rollers. It is usually taken to be expressed in meters/second (m/s) or feet/minute (fpm). Read more.
The velocity of the belts tells you how quickly things or products drop on one side of the belt and run out on the other side.
So What Has Beautiful Fast Belts Got to Do With?
A reasonable selection of speed will come in handy:
- Improve productivity
- Limit the wear and tear of the items. High-temperature conveyor belt is one such example of a belt that is resistant to high temperatures and limited wear and tear.
- Ensure safety
- It prevents the spilling of material.
- Hook up other machines on the terms of catching them.
Either speeding or crawling can be the cause of a problem.
Basic Formula of Belt Velocity
The speed of the belt can be easily estimated as follows:
Belt Speed (m/min) = (1000 / Select Configurations ) (piXXDiameter X RPM )
Where:
3.1416 = 3.14pi
Diameter = diameter of the drive pulley (mm)
RPM number of revolutions per minute of the drive pulley
1000 = to change the units mm into metres
This gives you speed meters per minute.
Conveyor Belt Speed Calculations
Calculate the diameter of the drive pulley (mm).
Check the RPM of the drive pulley.
Solve the equation ( pi x diameter x RPM) / 1000.
Belt speed m/ min.
Where necessary, change to m/s or fpm.
Primary Measures Units
m/s (meters per second): used in the larger portion of the industry
m/min (meters per minute) – Miscellaneous calculations that are common
FPM feet per minute: U.S.
To convert:
1 m / s = 196.85 fpm
1 m/min = 3.281 feet per minute
Bulk Material Conveyor formulation in High Tech.
You may need this when you are transporting goods en masse:
Belt Speed = Flow rate of Material / (Belt width x Material Density x Load height)
This applies to heavy industries and in mining, where bulk loads are transported by the belt.
Advice on How to Reach a Correct Belt Speed
Make sure that the material type is okay. Slow pace is also required in tender products.
Have a look at the conveyor length. The belts that are longer need special attention concerning their speed.
Other machines:
Matching. Streamline it.
Avoid slipping. It is never advisable to overload or overspeed the belt.
Standard Twenty-Two Conveyor Speeds
Packaging lines: 20-60 m/min
Automatic assembler lines: 10-30 m / min
Mining conveyors: over 100 m/min
A system and its application can tell the velocity.
Conclusion
The speed of the carrying belts plays an important role in effective operations. You can calculate it by the diameter of the pulley and RPM. They should always select the correct speed to use. This renders your work process smooth, safe, and productive.
Measure, calculate, and adjust. Optimising the speed of conveyors saves time, restricts damage, and increases the output.